If something does go wrong, our generator troubleshooting guide will help you provide the best services for your machine. 6.3.1 All the activities are done manually. H30�i&�?�(�``2� U%` SA�@ generators built after 2016 were supplied with a Steam-trol ... and / or maintenance procedures are not clearly understood, contact CEMLINE for clarification before proceeding. This equipment contains hazardous voltages. However, as a result of misuse or improper maintenance, dangerous conditions may present themselves. army tm 5-685 navy navfac mo-912 operation, maintenance and repair of auxiliary generators departments of the army and the navy august 1996 2 Load test to 100% for up to 2-4 hours depending on size of generator. Responsibility for safety, however, rests with the personnel who use the set. H,H8R@C��,``bd�I00R��ϔ� � d�Z The time for each maintenance depends on the mo - tor’s/generator’s age and ambient conditions. The illustrated, step-by-step instructions are grouped by fuel consumption, service hours and/or calendar time maintenance intervals. the steam turbine, for having and using written operating/maintenance procedures, for utilizing a maintenance management system to schedule/track maintenance, and for conducting training for personnel on an ongoing basis. Recommended maintenance program The recommended maintenance program for ABB’s synchronous motors and generators consists of four levels, L1 - L4, that are to take place throughout the life of a motor/generator. Similarly, a prime-power generator keeping the lights on at … 2 Cleaning materials. Preventive Maintenance Checklist: Asset Type: GENERATOR Description: MO - GENERATOR, EMERGENCY (CATERPILLAR) (File # 1944) Code: GN43MO Frequency: Monthly Estimated Time (hours): 1.5 (T)ools, (S)afety Equipment, and (M)aterials Required 1 Mechanics/Electricians tool set. Chemtronics Ozone Generator is a durable piece of equipment, which with proper care will last for many years. GE has identified the potential for cracked rotor teeth in large steam turbine generators that have been in service for more than 10 years, experienced a negative sequence event, or hav an operational history includig extensive start-stops. This data is used by Western Power and AEMO to conduct generation system modelling for power system planning, design and operations. An effective generator maintenance program is a preventive and corrective maintenance schedule that begins with reviewing a generator’s service history. 168 0 obj <>/Filter/FlateDecode/ID[<9CEEB9A0B0F4D34D98DBD512EFB2ABF4><323BB0436737FF4EBE088A18E3A0237F>]/Index[144 43]/Info 143 0 R/Length 99/Prev 145323/Root 145 0 R/Size 187/Type/XRef/W[1 2 1]>>stream Generator maintenance is the process of sustaining a generator’s peak condition through regular inspections, repairs, and monitoring. Designers and producers of turbine generators have to reduce equipment costs, improve quali-ty, and simplify operations. Maintenance The maintenance section is a guide to engine care. The long outstanding use of generators over time has provided the necessary knowledge to predict when certain components will fail or be in need of service. Vendor information and contact details will be recorded and maintained by facility maintenance employees. Common maintenance procedures included in our planned maintenance programs. PM preventive maintenance PMG permanent magnet generator psi pounds per square pvc polyvinyl chloride RCM reliability-centered maintenance Reclamation Bureau of Reclamation rpm rotations per minute rms root mean square RSHS Reclamation Safety and Health Standards SSG speed signal generator SWL safe working load UNC unified coarse thread V volt WECC Western Electricity … 2 EssEntial stEam turbinE maintEnancE A properly maintained Elliott steam turbine generator (STG) can operate reliably and efficiently for decades. To ensure best performance and a longer lasting generator (which will save you money and hassle long term), it’s essential that proper periodic maintenance is executed. Quarterly Schedule 1. A routine maintenance practice is that of general inspection. Safety Procedures . B. National Renewable Energy Laboratory, Sandia National Laboratory, SunSpec Alliance, and the SunShot National Laboratory Multiyear Partnership (SuNLaMP) PV O&M Best Practices Working Group . Do this procedure once in a year STOP Document No. • Verify that the unit ran and has no alarms or warnings. A fairly reliable maintenance schedule can usually be acquired from the manufacturer and can be employed by a … All installation, operation, and maintenance procedures should be performed only by experienced, trained, and certified personnel. 1 Maintenance History Summary Record of modifications and upgrades 2 Turbine-Generator Vibration Readings at minimum-maximum load, criticals 3 Bearing Metal and Oil Temperatures Readings at minimum-maximum load 4 Section Performance Parameters Readings at full load, valves wide open 356-5901(GB) V9 06/14 GENERATOR SET OPERATOR & MAINTENANCE INSTRUCTION MANUAL This manual has been designed as a guide to operators to aid in starting, stopping and otherwise operating the generator set. Benefits are direct and substantial, including: high product quality, long machine life, avoidance of work stoppage, maintenance organizations to include the process of predictive maintenance in their maintenance programs. Keep your Diesel Generator Clean. 2) Check the shaft alignment and fix it if required. A. NREL is a national laboratory of the U.S. Department of Energy Office of Energy Efficiency & Renewable Energy Operated by the … Creating Your Backup Generator Maintenance Checklist. A diesel engine requires strict adherence Preventive Maintenance schedule and procedures to keep it running efficiently. Proper diesel generator maintenance is key to ensuring that your equipment keeps running for years to come and these 8 key points are essential. Best generator maintenance practice is following the maintenance schedule provided by the manufacturer of the generator. To lay down the procedure for diesel generator set (DG). Perkins® My Engine App OMMs are also available to view* on the Perkins® My Engine App, downloadable from the Apple and Android app store. endstream endobj 145 0 obj <. 1) Check the shaft position, in case if the shaft is loose tight it. At the same time they must achieve higher levels of plant effi- ciency in order to reduce power plant operating costs. 3T maintenance procedure below and consider what an ACE maintenance SOP format with 3T content can do for maintenance work quality and resulting reliability of your plant and equipment. Death, serious personal injury or property damage can result if safety instructions are not followed. Tough Operator and maintenance staff shall be clear about safety and preventive actions and operation maintenance procedure. 5.40.4.2 The schedule of preventive maintenance shall be based on the following: 5.40.4.2.1 For vehicle based on mileage [5,000km (ordinary oil) & 10,000km (synthetic oil)]. Facility Name, Building, Worksite or Plant ID: Subject: Emergency Diesel Generator . 5. Manufacturers recommendations should be followed and supersede recommendations in this list. 2.0 SCOPE This SOP shall be applicable for diesel generator set in utility block. The best way to ensure the long-term performance of your Elliott STG is through a collaborative maintenance agreement with Elliott Field Service. The primary maintenance effort involves five basic systems: controls and accessories, combustion, turbine, generator, and balance-of-plant. Best generator maintenance practice is following the maintenance schedule provided by the manufacturer of the generator. OMMs provide all the information you need to keep your engine running properly day in, day out. Good generator maintenance tips will keep your generator operation where it should be. Before operation and maintenance for the generator sets, please read carefully about this manual and make sure a good understanding of this operation manual and other documents which attached with the engine. Check oil level by Dipsticks key. procedure, work method or operating technique that is not specifically recommended by Caterpillar is used, you must satisfy yourself that it is safe for you and for others. Generator Source always recomme… Individual generator maintenance logs may be developed and maintained at the location of each generator if desired, rather than keeping one log for all generators. Real power generation equipment functions under real circumstances, which cause equipment real stress. Items in the maintenance schedule are referenced to detailed instructions that follow. DOCUMENTATION 7.1 Keep the service report at Substation and Notice the BDV value and Due date in near Transformer 8. Replacement part vendors will be identified, including vendors that can provide 24 hour service. While generators are convenient and easy to use, with most of them being capable of automatic functioning during power outages, they can also be hazardous to life and property if standard procedures and adequate precautions are not followed during installation, operation and maintenance. SYSTEM OPERATING PROCEDURE . WP 04-VU1001, Surface Underground Ventilation and Filtration System Operation PRECAUTIONS AND LIMITATIONS from the devices. 144 0 obj <> endobj In addition to maintenance of the basic gas turbine, other station auxiliaries require periodic servicing including the control devices, fuel-metering equipment, gas turbine auxiliaries, and load package. (No more than 1 hour in every 12 hours). 3 Battery tester and distilled water. %PDF-1.6 %���� Generator Load Bank Test Schedule Item Service Detail 1 Impact loading the generator to 50% to check the recovery time. The “true cost of poor maintenance,” which is several times initial estimates must be thoroughly understood by all. differences. This page provides links to download Operation and Maintenance Manuals (OMM) for Perkins engines. i01658146 ... procedure, work method or operating technique that is not specifically recommended by Caterpillar is used, you must satisfy yourself that it is safe for you and for others. SOP/---/--/PM -01 STANDARD OPERATING PROCEDURE Effective date DD.MM.YYY Review date Supersedes MAINTENANCE – TRANSFORMER Issue No. Reclamation has phased out use of CO 2 in almost all locations except generator/motor air housings because of the risk to personnel and complexity of safety regulations. Generator Fuel System Maintenance Service Schedule Item Service Detail Fitted the dipstick at its place. This data is used by Western Power and AEMO to conduct generation system modelling for power system planning, design and operations. Version Number: Issue Date: Generator Location: Prepared B . 3 Load test at 110% for one hour. 25P-E-503/504, Operation and Maintenance Manual for 3516 Industrial Engine REFERENCED DOCUMENTS! • Check that the circuit breaker is closed. The fourth log will be placed on site where applicable. 7. They are useful when temporary or remote power is needed, and are commonly used during cleanup and recovery efforts following disasters such as hurricanes, tornadoes, etc. The benefits of preventative maintenance are far reaching but importantly, you can work it into your human resources schedule and budget, rather than waiting for disaster to strike outside of normal working hours. Fill with oil. First, it is vital to follow the maintenance schedule of the manufacturer with each type of generator. 1. Lubricating system; Shut down the engine and remove battery connections. Should replacement of the heating tubes become neces sary use the same type of heaters. The Generator Set can produce high voltages, which can cause severe injury or death to personnel and damage to equipment. A short summary of this paper. Tyï¢W¨–ú‘òþT¯zù¯ƒ©n\óŶD‰ò]×Fåä™régL’õsé¬oéi¾!š>m` ØvVdaê3‡ñ¬8Xõ"Ëh[ùJP‰áQ'zgª]›êX¡fªŠ;±Ä±ÀeS6±mr?c[sÎ|ús˜ÖPӜªm.¸'¶õÅ *Ӑ<6×lþ!šL†ÓºH‘¯¯açÑ=vé´. installation, operation, and maintenance. The fourth log will be placed on site where applicable. Annotate date, hours and maintenance in Generator log, fill out maintenance checklist and report deficiencies to COR. Maintenance Interval Schedule (Standby Generators) Notes: This is a basic generic list. The best way to ensure the long-term performance of your Elliott STG is through a collaborative maintenance agreement with Elliott Field Service. A properly maintained Elliott steam turbine generator (STG) can operate reliably and efficiently for decades. Before performing any procedure or operating technique, it is the user’s responsibility to ensure that it is safe to do so. Use fuel consumption or service hours to determine intervals. Don’t check oil level when the diesel generators or any other engine is in running condition. Preventive Maintenance Service Contract For Diesel Powered Electric Generators All maintenance to reference above must be followed in accordance with the operating and procedure manuals for all related equipment and as per manufacturer’s guidance and instructions. Generator efficiency will determine a large portion of what maintenance is required in a given situation. While there are certain industry-standard preventative maintenance procedures, the real work of designing a comprehensive maintenance program lies in working Download Full PDF Package. *Service, maintenance and workshop manuals are available for UN ECE R96 Stage IIIA or below engines (must subscribe to marketing permissions). There have been numerous causes of steam turbine failures worldwide. Cokenergy LLC Preventative Maintenance and Operation Plan Page 1 Table of Contents Abbreviations 2 1.0 PMO Purpose/Overview 3 2.0 Plant Description 3 3.0 Plant Maintenance Philosophy 5 4.0 Heat Recovery Steam Generators (HRSGs) 6 5.0 Flue Gas Desulfurization System 16 6.0 Continuous Emissions Monitoring System 27 7.0 Emissions Minimization Efforts with IHCC 29 A generator that’s frequently light-loaded, for instance, should not be approached the same way as one that’s rarely called to duty at all. Standby generators are an inevitable requirement to combat power outages and overcome the resultant hindrances to business continuity. Perform any additional maintenance tasks as recommended in the manufacture’s operation and maintenance … This article covers general topics to be aware of. Maintaining generators are typically done by in-house engineers and generator dealers to ensure a unit’s reliability, efficiency, and … A total PPM program is absolutely essential to an efficient, reliable and safe production process. Wait for 10 minutes. The maintenance is limited to the cleaning corresponding to the normal maintenance of the machine and to the replacement of damaged parts. WP 04-CO, Conduct of Operations! Process operators should be involved and perform daily maintenance checks. The 7FH2 Model 761/763 generator NPI design program was initiated to meet these goals. You will find an Inspection and Test Plan included as part of this sample maintenance procedure. ve�Xd`����h`H��(|a ��#�e -���pc�g�$j����w`�A��l�/8 The generator set is designed to be safe when used in the correct manner. h�b```f``��������A�X؀�cs;C�����>bpt0]d8�(��@8��;x�Ю଱��Qdr`��6G�/����Q�7R�!��r�C���@Ö�g>�_V��J� F.�� Cooling and electrical systems, air intakes, fuel and exhaust, oil and filters and more. Page No. You will discover the power of an ACE 3T maintenance procedure as you read the following example maintenance SOP. PM preventive maintenance PMG permanent magnet generator psi pounds per square pvc polyvinyl chloride RCM reliability-centered maintenance Reclamation Bureau of Reclamation rpm rotations per minute rms root mean square RSHS Reclamation Safety and Health Standards SSG speed signal generator Below is a brief overview of the schedules to be followed Customer support is required to ensure full and safe access is allowed. 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